Spinning – Capacity 6200 Rotors – 100% Cotton/Polyester Cotton Blended Yarn 1500 Mt/Month

The Company have latest technology for cotton yarn spinning with a total outlay of 6200 Rotors from world-renowned spinning technology of RIETER equipped with latest quality control equipments combined with computerized information system. The company have universally recognized and accepted high reliability quality control equipments for its Quality Control department to constantly monitor input, in process and output material. Thus impeccable high quality yarn confirming to uster standard is produced.

Machines – RIETER's UNIFLOC- UNICLEAN- UNIMIX – UNIFLEX – CARDS – C-51 – DRAWFRAME – SB-951/RSB-951 – OPEN END – R1/R20 AND TRU.
 

The Process Involved In Open End Spinning Is Blow-Room, Carding, Drawing And Open End Spinning.

1. TESTING OF FIBRES:
Strict quality tests for fibre length, fineness, strength, maturity, rigidity, fibre friction and strctural features are carried-out on raw-material – fibre procured and then only it is allowed to  use in mixing.

2. BLOW ROOM:
This is first stage of yarn formation where cotton is passed through opening and cleaning and homogenously blended to form uniform mass by using RIETERS world known blow-room technology for extremely gentle handling of material  and top level of cleaning, Contamination if any is removed during cleaning and inspection of cotton manually as well as through control system and equipment by skilled man power.

3. CARDING:
The raw material cleaned from blow-room is uniformly cleaned in carding. The fibre undergoes carding to remove short fibre and eliminates impurities and dust to provide additional orientation and alignment of individual fibers. The Carded lap is removed by doffer cylinder in the form of sliver, which undergoes additional blending to improve uniformity and density done by latest generation of Carding machinery from RIETER.

4. DRAWING PROCESS & AUTOLEVELLING:
Drawing process improves the quality of evenness and homogenization of fibers. The cotton sliver  is made ready for being processed into yarn. The sliver passes through latest model of RLETER  SB-951and RSB951 and is systematically and evenly thinned out.

5. OPEN END:
Spinning of yarn is carried-out on Open End machine by further drawing of sliver to achieve the required fineness.

6. YARN CONDITIONING DEPARTMENT:
The aim of conditioning is to provide lasting improvement in yarn quality by supplying the necessary moisture in a short time. Conditioning enhances in yarn properties.

7. PACKING:
Each individual cone of yarn undergoes Ultra-Violet Ray checking. Yarn is packaged in poly-bags and put into cartoons or packages as per the request of the customer to be transported around the world.